Iron and steel castings for European industry
Three Polish foundries, one sales team. Grey, ductile and malleable iron and cast steel, from 0.01 kg investment castings to 12 t hand-moulded parts, supplied across Europe for more than 130 years.
Reply within 24 h · +39 02 3792 0097 · sales@ironfoundry.eu
Why buyers choose our foundries
Casting, machining and finishing under one quote, from plants that control every step of the process.
01
Grey and ductile iron, ready to fit
We cast grey and ductile iron and deliver it machined and painted, so parts arrive ready for assembly.
02
Certified, with care for the environment
Quality and environmental management to EN ISO 9001 and EN ISO 14001, with water-based painting.
03
Experience at every critical point
More than 130 years of casting, with MAGMA simulation, in-house laboratories and CMM inspection.
Three casting processes, from grams to tonnes
Choose the process by weight, batch size and tolerance. We help you pick it when we review your drawing.
Automatic green sand moulding
High-volume castings on DISAMATIC, DISAMATCH and HWS lines, for repeatable parts in series production.
- Weight, DISA lines0.10–47 kg
- Weight, HWS linesup to 250 kg
- TolerancesPN-ISO 8062 CT9–CT11
- Largest flask1050 × 800 × 320 mm
Hand moulding for large castings
One-off and short-run castings too large for an automatic line, poured from induction furnaces of 4 and 20 t.
- Maximum size7500 × 1900 × 2000 mm
- Furnaces2 × 4 t + 1 × 20 t induction
- Minimum wall, iron6 mm
Lost-wax investment casting
Small, detailed parts with fine tolerances and little or no machining, in steel, iron and non-ferrous alloys.
- Weight0.01–5 kg
- TolerancesPN-ISO 8062 CT5–CT6
- Alloyssteel · ductile and grey iron · Al · brass · bronze
Grey iron, ductile iron, malleable iron and cast steel
Standard grades to European norms. Ask for other grades: Huta Małapanew works with around 200 materials.
EN-GJMW-360-12 is weldable up to 8 mm wall thickness.
Castings for the industries we supply
Parts that work under pressure, load and wear, cast to the standards each sector asks for.
Grey and ductile iron and cast steel castings for valve manufacturers.
Iron castings such as blocks, heads, manifolds and flywheels from a dedicated automotive foundry.
Iron and steel castings for rail vehicles and track, with DB approval.
Heavy castings of up to 12 t for mining, power generation and metallurgy.
Castings for road, transport and civil engineering projects.
Three foundries, one sales team
Each plant brings its own processes. We route your part to the one that fits it.
Zawiercie · Silesia
Odlewnia Zawiercie
1886casting since
- DISAMATIC 2013 MK3 × 2 and DISAMATCH 24/28 lines
- Grey, ductile and weldable iron castings
- Lost-wax casting, 0.01–5 kg
- CNC machining and CMM inspection
Andrychów · Lesser Poland
Andoria
2015HWS moulding line installed
- HWS automatic moulding line, castings up to 250 kg
- Two 3 t induction furnaces
- Automotive iron castings: blocks, heads, manifolds, flywheels
- Machining and thermochemical treatment
Ozimek · Opole
Huta Małapanew
1753metalworking on site since
- Steel and iron castings, 5–12,000 kg
- Around 200 material grades
- Mill rolls, valve bodies, machine parts, running wheels
- Pattern shop, machining and heat treatment
Machining and finishing in house
Order the casting ready to install, not just raw from the mould.
CNC machining
More than 50 CNC machines: Okuma, Hyundai, YCM, TZC, Giewont and Harnaś R550.
- TurningØ10–450 mm
- Machining centresup to 1200 × 600 × 300 mm
- InspectionCMM
Heat treatment
Heat and thermochemical treatment to the hardness and wear resistance your drawing specifies.
- Processeshardening · case hardening
- nitriding · induction hardening
Casting painting
Automatic water-based painting lines for primed or finished castings.
- Methodspray · dip
- Paintwater-based
Cylinder balancing
Dynamic balancing of rolls and cylinders on a dedicated machine.
- Massup to 25,000 kg
- DimensionsØ2500 × 7200 mm
- Speed600 rpm
- Balance gradeG1.0 (ISO 1940)
Quality you can check
Certified management systems, four in-house laboratories and casting simulation before the first pour.
Certifications
- EN ISO 9001Odlewnia ZawierciePDF
- EN ISO 14001Odlewnia Zawiercieon request
- LR · BV · PRS · DNVHuta Małapanew · pressure and marine castingson request
- DB approvalHuta Małapanew · railwayon request
- PEDHuta Małapanew · pressure equipmenton request
Testing and simulation
- Laboratoriesanalytical · environmental
- materials testing · metallographic
- Casting simulationMAGMA
- Dimensional inspectionCMM
From drawing to delivery
One contact follows your part through every step.
1
Send your drawing
PDF, STEP or DWG, with material, annual quantity and any machining or finishing.
2
Technical review and quote
We check feasibility with the right foundry and reply within 24 hours.
3
Pattern and samples
The foundry makes the pattern and casts samples for your approval.
4
Series production and delivery
Production starts on approval and parts are delivered across Europe.
Questions buyers ask
Not listed here? Write to sales@ironfoundry.eu.
Which materials can you cast?
Grey iron EN-GJL-200 and EN-GJL-250 (EN 1561); ductile iron EN-GJS-400-18 (LT/RT), 450-10, 500-7, 600-3 and 700-2 (EN 1563); whiteheart malleable iron EN-GJMW-400-5, 450-5 and 360-12 (EN 1562); carbon, low-alloy and high-alloy cast steels. By lost-wax casting we also cast aluminium and copper alloys.
What is the maximum casting weight and size?
Automatic DISAMATIC lines cast parts from 0.10 to 47 kg and HWS lines up to 250 kg. Hand moulding handles castings up to 7500 × 1900 × 2000 mm, and steel and iron castings up to 12,000 kg are produced at Huta Małapanew. Lost-wax castings range from 0.01 to 5 kg.
Which dimensional tolerances do you achieve?
Castings from the DISAMATIC lines are made to PN-ISO 8062 CT9 to CT11. Lost-wax investment castings are made to PN-ISO 8062 CT5 to CT6.
Can you machine the castings?
Yes. More than 50 CNC machines handle turning from Ø10 to Ø450 mm and machining on centres up to 1200 × 600 × 300 mm, with CMM inspection. Heat and thermochemical treatment and automatic water-based painting are also available.
Which certifications do the foundries hold?
Odlewnia Zawiercie works to EN ISO 9001 and EN ISO 14001. Huta Małapanew holds approvals from LR, BV, PRS and DNV for pressure and marine castings, DB approval for railway parts and PED certification. Certificates are available on request.
Can we visit the foundries?
Yes. Our sales team organises guided visits to the plants. Mention it in your request and we will propose dates.
Send us your drawings
Tell us the material and the annual quantity. Our sales team reviews every request with the foundry and replies within 24 hours.
- Phone+39 02 3792 0097
- Emailsales@ironfoundry.eu
- OfficeSales department
See the plants for yourself. We organise guided visits to the foundries in Poland.